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C S Proposal 3003 -As Needed Services <br /> Reservoir Inspection,Cleaning and Repairs Project No.#OSD 2021-604 <br /> SERVICES City of Pleasanton <br /> Page 7 <br /> Tank Maintenance Plan (ADDED VALUE — NO CHARGE) <br /> As noted, we are also proposing to provide a Tank Maintenance Plan (TMP) as an added- <br /> value to the requested services. CSI will develop a TMP with respect to coatings work and <br /> potential CP repairs. The plan will compile the findings of all tank reports to develop a <br /> prioritized plan for all tanks viewed as a whole. This plan would include budget estimates for <br /> any recommendations. CSI routinely finds that considerable savings in maintenance (and <br /> corrosion related) costs can be realized over time by targeting maintenance repairs at the <br /> most opportunistic time to extend the life of existing paint, linings, and CP systems. This is <br /> where the value of CSI coating expertise has proven time and time again to be critical to <br /> water tank owners maintaining their structures in the most cost-effective manner. <br /> The goal of the program is to provide the long-range savings in coating work costs, while <br /> maintaining necessary corrosion protection. In some cases, the exterior aesthetic <br /> appearance of certain tanks can be more heavily weighted to meet other City needs, <br /> otherwise corrosion control throughout is the foundation for planning. Considerable savings <br /> in coating costs can be realized over time by targeting maintenance repairs at the most <br /> opportunistic time to extend the life of existing coatings. Based on the collective findings of <br /> all tanks, each tank is prioritized for future maintenance work with corresponding budgeted <br /> maintenance work estimates. Priority levels are typically defined as: <br /> Priority 1 —work required as soon as possible <br /> Priority 2—work required in 1-3 years <br /> Priority 3—work required in 3-5 years <br /> Priority 4—work required in 5-7 years <br /> Priority 5—no work required for 7-10+years <br /> Since coatings are typically the only elements on tank that substantially change, the lining <br /> and paint systems will be the primary focus of the evaluation review. Of course, if coatings <br /> are no longer performing well, significant corrosion may have developed, and this condition <br /> is most heavily weighted for priority. When developing recommendations, there are <br /> generally four possible approaches to maintenance coating. A coating can be either spot <br /> repaired, spot repaired and overcoated, or completely removed and replaced (recoated). <br /> The fourth approach is to defer any work because the coatings are either in excellent <br /> condition or are in a marginal condition with no significant corrosion. It would be best to let <br /> the coating continue to degrade. <br /> Where economically feasible, spot repairs will extend the life of a coating by preventing small <br /> film defects from becoming larger ones (undercutting). Generally speaking, once defects in <br /> a tank approach a certain percent of the total surface area, the window of opportunity for <br /> any level of spot repair closes. Whereas the breaking point between the overcoat and <br /> recoating strategies arrives when the existing coating becomes weak, brittle. checked, <br /> and/or cracked to the point that it will not tolerate an additional coat. Once this point is <br /> reached and any simple maintenance overcoat window is closed, it would be economically <br /> prudent for the coating to live out its useful life, before proceeding with a complete recoat. <br /> This is an example for where significant cost-savings can be achieved through an <br /> August 23, 2021 <br />